Learning how to shift using volkswagen tiptronic mode is easy, and it will likely become a feature of your volkswagen you will want to use often. This book provides introductory information regarding the introduction of new features, designs, and functions. Apr 11, 2012 this is a demonstration model of volkswagen dsg direct shift gearbox. Volkswagen 02e direct shift gearbox bentley publishers. Rosstech is not affiliated with the volkswagen group in any way. This unique selfshifting transmission makes it compatible with a hand control conversion. Available on most volkswagen models, in 6speed and 7speed versions, the dsgs control unit uses information such as engine speed, road speed, accelerator position and driving mode to select the optimum gear and determine the ideal shift point.
In simple terms, a dsg automates two separate manual gearboxes and clutches contained within one housing and working as one unit. How dsg works understanding dualclutch transmission. After all, the efficiency of the dsg transmission was significantly. Volkswagen 02e direct shift gearbox design and function volkswagen self study programs are designed to help the volkswagen dealership technician prepare for intensive factory training classes. The first actual dualclutch transmissions were derived from porsche inhouse development for their model 962 racing cars in the 1980s. February 5 1 million dsgs employees and management of the kassel plant celebrate the production of its one millionth direct shift gearbox dsg. Page 15 dsg direct shift gearbox owners data base general vw discussion dsg direct shift gearbox owners data base page 15 tdiclub forums. I have attached a schematic i came across some on the internet to make it easier for our discussion. This allows the mechatronic unit to be removed properly per the repair manual.
This brings a new level of crispness to gear changing, each one taking less than fourhundredths. Volkswagen has also had problems with its highend paddle gearbox, the tiptronic transmission. The tiguan 155tsi is for the driver who needs the practicality of a prestige suv, and who also demands uncompromising dynamic performance. Volkswagen passat cc the volkswagen cc originally known as the volkswagen passat cc in its first generation is a fourdoor sedanfastback version of the volkswagen passat. While gear shifting was still almost exclusively a manual affair at the turn. The touran launched with a sixspeed manual gearbox as standard and a dsg for the 1.
This formed the framework for volkswagen to combine both transmission concepts into one completely new. Direktschaltgetriebe1, commonly abbreviated to dsg,23 is an electronically controlled dualclutch2 multipleshaft manual gearbox, in a transaxle design. It debuted in january 2008 at the north american international auto show in detroit. Apr 17, 2014 i have attached a schematic i came across some on the internet to make it easier for our discussion. The dsg intelligent automatic transmission developed by volkswagen is also an integral part. Volkswagen golf gasoline and diesel engines repair manuals, workshop manuals and service manuals, wiring diagrams, owners manuals free download. Volkswagen caddy 2015 service manual when people should go to the books stores, search initiation by shop, shelf by shelf, it is truly problematic. Both the new caravelle and new california are equipped with the latest generation, fuel efficient 2. Forced downshift selfadaptation vw europe 20092011 scirocco 16 steering wheel electronics x x x x x vw europe 20092011 scirocco acheater electronics j301 x x x x x 1.
Com vw mk5 mkv new jetta new model introduction ssp 873403 self. Jan 18, 2016 if youve got your heart set on an automatic gearbox, the dsg unit is one of the better versions available. Replace direct shift gearbox dsg mechatronic j743 6 spd. Technology in detail conceptpositioning volkswagen dsg automatically shifting 6speed gearbox for more driving fun dynamics and fuel consumption superior to manual gearbox to be used for the first time in the top golf model, the sporty r32 wolfsburg. Aaron gold is a connoisseur of all things automotive, with more than 20 years experience as a journalist specializing in the automotive industry. The driver has the option to either select when to shift or allow shifting to be fully automated by the vehicles onboard computers a feature that is now quite common in modern vehicles with automatic transmissions.
Dsg stands for directshift gearbox, and it incorporates the best of both worlds into its design. The mechatronics control module j743 controls clutch operation and gear selection. This is a demonstration model of volkswagen dsg direct shift gearbox. Direct shift automatic transmission 02e front wheel drive repair group 34. This formed the framework for volkswagen to combine both transmission concepts into one completely new gearbox generation. Directshift gearbox 02e eng free download as pdf file. Com vw mk5 mkv new jetta new model introduction ssp. Selector lever, direct shift gearbox design, mechatronics module, electrohydraulic control unit, transmission lubrication system, system overview, sensors, actuators, functional diagram, candatabuslinks, diagnostic.
Volkswagen touran workshop, repair and owners manuals for all years and models. Volkswagen 7 speed dsg gearbox used as an 150,000 kilometer warranty on the 7 speed dsg gearbox after complaints about the gearbox were raised by russian vws direct shift gearbox dsg is a 6 speed dual clutch manuallike transmission that automatically shifts. Using the tiptronic shifters maintain the range of 2,000 to 4,500 rpm and drive in each gear group a and b for no less than one full minute two minutes are preferred. The first dsg transaxle that went into production for the volkswagen group. The problems are mainly due to a fault in the direct shift gearbox dsg system. Well send you a quick email when a new volkswagen touran document. As you shift and notice that your vws gear shift lever is getting harder to move, the issue can reside in. Use variable accelerator pedal positions but accelerate to full throttle at one point in each gear group during this one minute process. If youve got your heart set on an automatic gearbox, the dsg unit is one of the better versions available. Transmission 6 speed manual 7 speed direct shift gearbox dsg with sport mode and tiptronic function. Direkt, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft gearbox in a transaxle design, with automatic clutch operation and with fully automatic or semimanual gear selection. At volkswagen commercial vehicles, were dedicated to providing all the products, services and support you need to keep your vehicles running smoothly every single day.
Jan 18, 2019 the previous 6speed direct shift gearbox dsgthe dq250was a single chamber affair, meaning that all the components within the gearbox shared the same fluid. In north american, vw released the cc with the option of either the 2. This provides the driver the easeofdrive of a car equipped with an. The sevenspeed dual clutch transmission from volkswagen. The volkswagen models that have been affected by these transmission problems and have been recalled by the manufacturer are the jetta, jetta sportswagen, gti and eos. Music now playing volkswagen a map s podca sts messages 1. Common faults in the 7speed dsg automatic transmission. Common faults in the 6speed dsg automatic transmission. Pdf dynamic and analytical analysis of the synchroniser for a. Com vw mk5 mkv new jetta new model introduction ssp 873403 selfstudy program course number 891403. As you shift and notice that your vws gear shift lever is getting harder to move, the issue can reside in the linkage or shift mechanisms. Volkswagens direct shift gearbox dsg is the worlds first dualclutch automated manual gearbox in a production car. Take full control of the vehicle by switching the gearbox to manual shift mode, and use the gear stick or the flappy paddles to change gear.
The second reason that makes a transporter such a popular vehicle for drivers with disabilities is the fact that it is available with volkswagens outstanding and smooth direct shift gearbox dsg. In place of a dry clutch, two wet clutches are used. Volkswagen beetle new beetle service repair manuals. If your volkswagens transmission is making a roaring, humming, or whirring sound, the internal lubricant or oil level, may be too low. The golf cabriolet the golf cabriolet volkswagen uk the. Volkswagen group annual report 2008 chronicle 2008. Ssp308 direct shift gearbox 02e seu portal volkswagen. Bear in mind though that, like all automatic gearboxes, repairs can be very expensive if the transmission goes wrong. The previous 6speed direct shift gearbox dsgthe dq250was a single chamber affair, meaning that all the components within the gearbox shared the same fluid. Went to stuart florida vw and a german gentleman named helmutt gave it a clean bill of health so lesson learned do not clear the codes even though i printed and saved to file they may only use 5051 to. Vag ssp 851403 the 02e direct shift gearbox pdf online. The golf cabriolet the golf cabriolet volkswagen uk. All our mechanics are fully trained and we use only volkswagen genuine parts, so you can be certain that we.
The description of each of the components created in the part file is as follows. Back in 1976, when the gti was invented, no one could have predicted such success. Using an advanced electrohydraulic control module to control clutch application and gear shifting, the dsg can bring the driving comfort of a full automatic to the table while still getting the greater efficiency of the manualstyle gears. Safety and security continued 118tsi trendline 118tsi. In order to carefully address the issues of operation, maintenance, diagnostics and repair of these models, you should read the repair manual for volkswagen golf. A directshift gearbox commonly abbreviated to dsg, is an electronically controlled dualclutch. Directshift gearbox 02e eng transmission mechanics vehicles. Volkswagen direct shift gearbox dsg transmission youtube. Jan 20, 2019 dsg stands for direct shift gearbox, and it incorporates the best of both worlds into its design. Driven wheels front wheel drive front wheel drive front wheel drive all wheel drive front wheel. This had the disadvantage that contamination from any component within the transmission could impact any other component within the transmission. Volkswagen manual transmission parts online if your volkswagens transmission is making a roaring, humming, or whirring sound, the internal lubricant or oil level, may be too low. Volkswagen is making two world premieres with the new sevenspeed dual clutch dsg transmission.
For example, longitudinal 7 speed dsgs like the 0b5 used in the b8 s4 use a different procedure. This book provides introductory information regarding the introduction of. Available on almost all volkswagen group vehicles including the audi a1, seat leon and volkswagen polo. The dualclutch transmission, also known as the direct shift gearbox dsg or twinclutch transmission, is an automated transmission that can change. The volkswagen dualclutch gearbox dsg direct shift gearboxtm blurs the boundaries between automatic and manual gearboxes. As you can see and as you already know there is a twin clutch assembly, 2 input shafts and 2 output shafts, as opposed to 1 of each. A direct shift gearbox, also known as a dualclutch gearbox, offers an alternative to a conventional automatic. Dsg direct shift gearbox owners data base tdiclub forums. Direct shift gearbox design basic concept the direct shift gearbox is basically a manual transmission designed to operate like an automatic transmission. Feb 19, 2007 this is a demonstration model of volkswagen dsg direct shift gearbox. If your vehicle has volkswagens dsg transmission with tiptronic mode capabilities, then let us show you how the shifting works. The advantages of an automatic gearbox are, for example, a high level of comfort, above all in gear changes, as there is no interruption in tractive power.
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